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Infrastructure

Machining
CNC's, VMC's & HMC's

Our machine shop is equipped with the state of art CNC's, VMC's, HMC's, and specialized grinding machines for high-precision component manufacturing. Over 80% of our machines are imported, ensuring global standards in performance and reliability.

Precision Grinding Machines

Delivers high-precision external grinding for small and medium-sized components, ensuring consistent dimensional accuracy for critical parts
Capable of grinding small, close-tolerance parts as well as components up to 400 mm length, 200 mm diameter, and 150 kg weight
Hydrodynamic spindle technology provides superior surface finish
Rigid MT5 workhead, tailstock, and V-Flat slide ensure vibration-free grinding and repeatable results across all part sizes
Powerful 11 / 15 kW wheel head spindle motor

Special Purpose Machines

Simultaneous multi-spindle machining delivers higher productivity and reduced cycle time
Ensures consistent groove depth and profile accuracy across all components
Optimized clamping and tooling layout minimizes variation and ensures uniform results
Reduced manual intervention improves process reliability and operator safety
Designed for continuous and high-volume production environments

Vertical Honing Machines

Achieves taper and ovality within 0.003 microns (max) for ultra-precision bores
Single-pass honing process ensures stable geometry and uniform surface finish
Multiple parts processed in one cycle, significantly improving throughput
Self-centering system guarantees consistent alignment and repeatable accuracy
Low cycle time compared to conventional multi-pass honing processes

Ferrous

Non-Ferrous

Ferrous Castings

Capacity

14,000 MT/Year

Component Size

Up to 900 × 700 × 1000 mm

Weight Range

5–300 kg

Non-Ferrous Castings (Aluminium)

Capacity

1,200 MT/Year

Shot Weight Capacity

Up to 10 lbs

Machine Tonnage

150T – 500T

Inspection

To uphold its exceptional quality standards, we operate cutting edge laboratories providing comprehensive metallurgical testing capabilities for raw materials, inprocess and finished parts

Dimensional & Geometric Accuracy

  • CMM (3D inspection & GD&T validation)
  • Contracer (contour & form)
  • Roundness Tester (circularity, cylindricity)
  • Surface Finish Tester (Ra, Rz, Rt)
  • Profile Projector (optical contour measurement)
  • EZ Cam (high-precision cam/profile analysis)
  • Vision System (camera-based visual inspection & defect detection)

Material & Metallurgical Validation

  • Optical Emission Spectrometer (chemical composition)
  • Metallurgical Microscope & Image Analyzer (microstructure evaluation)
  • Hardness Testing — Brinell, Rockwell, Vickers, Micro Hardness
  • UTM – 200 KN (tensile, compression, bend tests)
  • Ultrasonic Testing, Magnetic Particle Inspection, Eddy Current Testing
  • Endoscopy – MES 550M (internal cavities)

Cleanliness & Process Reliability

  • Dust-proof Metrology Lab (stable thermal & vibration control)
  • Millipore Testing (cleanliness & particle count)
  • High-pressure Washing & Oiling Station
  • Washing + Inspection Line for critical assemblies
Automation
In-House Automation
  • • Eliminates operator fatigue by fully automating gum application
  • • Ensures uniform, consistent gluing quality every cycle
  • • Improves productivity by up to 15% with uninterrupted operation
  • • Prevents stack leakage through precise gum control
  • • Reduces material waste while improving overall process quality
Robotic Loading and Unloading

Our advanced machining shops combine next-generation CNC technology with robotic automation for loading, unloading and material handlling.

Robotic Trimming for Core
  • Stable & Consistent Output
  • Improved Safety
  • Reduced Cycle Time (CT)
  • Enhanced Product Quality
  • Higher Accuracy
  • Zero Human Error
Tech Center

We specialize in the design and manufacture of high-precision fixtures tailored to meet the demands of various industries including automotive, aerospace, electronics, and medical devices. Each fixture is engineered to ensure accuracy, repeatability, and ease of use—helping our clients streamline production and achieve consistent quality.

  • 3D CAD-based fixture design
  • CNC machining and tight-tolerance manufacturing
  • Assembly and final testing
  • Custom fixture solutions for inspection, machining, and assembly.
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VMC Pallet changer Fixture - Design
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VMC Pallet changer Fixture - Final
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Jigs and Fixtures
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Gauges
Advanced Machines for New Developments
Discussion Room
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Jigs and Fixtures
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Laser Cutting Machine
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5 Ton Pressing Machine
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Tool Room

Capacity

500 T/Year

Die Size

Up to 800 mm × 800 mm

Controlled Manufacturing Environment
  • End-to-end control over tooling eliminates external dependency
  • Faster response to production demands and engineering changes
  • Strong protection of intellectual property and process know-how
  • Reduced lead time with higher execution reliability
Design Excellence
  • CAD/CAM-driven design of jigs, fixtures, and tooling systems
  • Designs engineered for accuracy, repeatability, and safety
  • Tool concepts aligned with productivity, automation, and scalability
  • Seamless coordination between design, manufacturing, and production teams
Manufacturing Capability
  • Precision machining of tooling components with tight tolerance control
  • Capability to manufacture complex and high-accuracy tooling solutions
  • EDM and special processes for intricate features and profiles
  • Consistent surface finish and dimensional integrity
Production Support
  • Immediate tooling support to machining, automation, and inspection
  • Rapid response to breakdowns and productivity constraints
  • Tool modification and optimization to improve throughput and stability
  • Preventive maintenance ensuring long tool life and process robustness
3D Scanner
Investment Casting Die
Zeiss Prismo CMM
Die Spotting Machine
Okamoto Precision Surface Grinder
Mazak VC-Ez 410